Projects of houses from metal sandwich panels. Sandwich panel houses are a great opportunity to quickly build a cozy residential building. The best reviews of sandwich panel houses come from users

The RUSSIP catalog contains hundreds of house projects with detailed layouts. Having studied the offers of the company, you will be able to choose the best option for your land. If for some reason you want to make changes to the project, designers and architects are ready to do it for you. Experts are also engaged in the individual design of houses from SIP panels.

The company "RUSSIP" is:

  1. Dozens completed projects houses built using SIP technology.
  2. built in different regions residential properties, cottage settlements, commercial real estate - car repair shops and washing kits, hotels and mini-hotels, restaurants and catering establishments, helipads and equipment service stations.
  3. Own production and technology. The structure of the company is a design and engineering department and a plant with woodworking workshops, powerful production lines for the creation of SIP panels and extensive warehouses to store finished products.

Inexpensive SIP houses are the specialization of RUSSIP employees. Using the convenient navigation on the site, you will select a suitable project for a house of the required area and with the necessary technological and design solutions in the shortest possible time.

Today, when the rhythm of our life is steadily growing, when time is becoming less and less, it - our time - is gaining more and more value. We need the result immediately, this very minute; and this principle works even in the construction industry: we appreciate the speed of execution, low cost and the lowest operating costs. Therefore, wanting to acquire a private house, it is increasingly being built from - panels. They are good because these houses can be built in the most short time and at any time of the year. In addition, among their advantages: they are very easy and quick to warm up, and the heat in houses made of sandwich panels is retained for a very long time, which can significantly reduce the cost of. These houses have a very high standard, but, of course, their main advantage is that it is very cheap houses.

In this article, we will try to figure out what houses from sandwich panels are, whether it makes sense to build such a house with our own hands and how it is actually done.

And so, lately, you can see that from everywhere an endless stream of advertising for such houses is pouring on us. Wherever you turn, they trumpet the numerous advantages of panel construction, they say you won’t find a more reliable building - everything will collapse, but the panel house will remain, etc.

In a word, there is nothing in this world better houses from sandwich panels. But this is not the most absurd, it is much more interesting to see ads like: « Let's build a house from sandwich panels. ECO housing fast, high quality, cheap».
In fact, such houses are not at all environmentally friendly and harmless to health.

The only reason why such a house, with some stretch, could still be called environmentally friendly, is because thanks to sandwich panels you can save on, i.e. save Natural resources. All!

Now we will try to understand the main pros and cons of houses from sandwich panels.

Let's start with the benefits:

Let's look at the disadvantages:

  • Sandwich panels serve less than the same tree, respectively, and a house made of such material will last less. Usually such houses cost from 25 to 30 years.
  • The relative strength of such a house. Yes, he is able to withstand a hurricane, but a man with a sandwich panel ax will be detained for a very short time.
  • Sandwich panels are sheathed with oriented strand boards, which contain a lot of resins and other non-environmentally friendly additives. The inner filling, tobish is made from completely synthetic products, such as polystyrene foam.
  • Such houses are 100% airtight, and in order to ensure the supply and constant renewal of air in the house (so as not to simply suffocate), it is necessary to carry out an additional supply and exhaust air coercive principle work. Which practically destroys all the declared cheapness of tiled construction.
  • No matter what anyone says, SIP panels (sandwich panels) burn beautifully. But this would be only half the trouble if, during combustion, it did not turn into a liquid state of aggregation and would not pour down like a “rain of fire”. In addition, when burning, the materials that make up the SIP release harmful substances.
  • As a rule, in panel houses better to install air system. As it is not difficult to guess, this follows from the complete tightness of our houses.
  • Sometimes, for example, due to improper operation, fungus can occur in the panels.
  • If you decide to sell such a house, then it will cost much less.

Based on the pros and cons described above, everyone will be able to decide for themselves whether it is necessary to build a house from sandwich panels or not.

Perfect for building a house from sandwich panels . Slab, tape-columnar and pile-grillage are also not bad.

As soon as the type of foundation you have chosen is ready, you can start laying the strapping crown.

We need a beam with a section of 250 by 150 millimeters. The timber is connected by the methods "to the floor of the tree" or "to the paw", and the joints themselves are fixed with wooden non-gels. Why holes are made in the bars about 20 mm in diameter and 100-150 mm in depth. Negels are driven in in size slightly smaller than the hole. We fasten to the beam with 350 mm anchors 10-12 mm in diameter. The heads of the bolts must be sunk into the strapping beam.

Floor and ceilings in the house of sandwich panels

Can be arranged in two ways: technology and domestic. According to the Finns, the whole house, including and, can be built from the same sandwich panels. However, domestic construction companies would advise building the floor in the usual plank-lag way. And lay between the lags. Such a floor will last longer, it will be easier to disassemble and repair.

Now you need to lay the guide board, it is commonly called "lying down". We choose its dimensions based on the thickness of the sandwich panels. For example, the panel is 224mm., Therefore, we need a board 50 by 200 mm. The board is laid on top of the strapping or floor. Then, using a level, we level strictly horizontally and screw with screws 5 by 70 mm., Every 350-400mm. We start installing the walls from the corner, having previously studied the layout of the partitions well.

Before installation, we foam the lower groove of the sandwich panel and install it on the “lying”. Align horizontal and vertical. The panels are screwed to the bed with self-tapping screws 3.2 by 35 mm, with a step of 150 millimeters.

Next, we insert a square section board between the panels and fix them together. The grooves are foamed, firmly pressed against each other and fastened with self-tapping screws 12 by 220 every 500 mm. Install the rest of the panels in the same way.

As soon as the walls are ready, the upper grooves of the panels are also foamed, and then the upper strapping board is immersed in them - a beam of 150 by 200 mm. Doors and windows can be cut as in already installed walls, and getting ready ahead of time.

We attach the floor beams to the upper trim in the usual way: corners, brackets or notches.

But also, you can mount the roof all from the same panels. If this method is chosen, then the roof is assembled from one edge, gradually building up along the ridge. First of all, we fix one rafter with self-tapping screws, and we attach sandwich panels to them in exactly the same way as the walls. Next, another rafter is attached, and the operation is performed again.

And to better understand the technology, you can watch the video "how to build a house from sandwich panels".

Private housing construction is a long and expensive business. On the modern market, you can find many building materials, such as bricks, silicate blocks, profiled timber and much more. But the construction of such a house is by no means fast, and construction can take many years. Therefore, if you want to build reliable, warm and inexpensive housing, think about building a house with sandwich panels. IN certain cases a sandwich panel house is a really interesting solution.

What are sandwich panels? Such panels are one of the most popular building materials today, manufactured at specialized factories using high-performance equipment. The panel is a structure consisting of three layers, and resembles a kind of sandwich. In such a “sandwich”, a layer of high-quality insulation is placed between two sheets of coating. The thickness of the insulation and its quality directly affect the level of comfort in a residential building made of sandwich panels. The material of the outer layer can be galvanized steel, moisture resistant particle board and others.

Sandwich panel house: advantages

Surely, consumers who have never encountered the above material will want to know about the advantages of prefabricated houses from sandwich panels. And here are the main ones.

  • A prefabricated house made of sandwich panels is very light, which means that it does not require a strong foundation.
  • Assembly and installation of the building does not take much time.
  • The resulting design is flexible in terms of mobility and improvement.
  • Profitability is obvious - the house will cost three times cheaper than a similar one built of brick.
  • The material from which the structures are built is fireproof and environmentally friendly.
  • As a result, you will have a high-strength house of any size, with excellent thermal and sound insulation properties.
  • Installation work can be carried out at any time of the year.
  • From sandwich panels you can build not only one-story buildings, and, for example, two or three-story.

How much can a house made of sandwich panels cost?

The cost of building sandwich panels varies in different limits. It all depends on the construction area, additional equipment, layout, number of modules used and other factors. But one thing is clear - a house made of this material is the most inexpensive.

For example, country house Sandwich panel ic can cost several times cheaper just because its installation does not require pouring an expensive foundation, and you will not waste the mortar that is usually used when laying bricks.

To find out the exact cost of a house, go to a special section of our website, get acquainted with the layout and additional equipment, and make a choice.

Buy houses from sandwich panels in the company "Bystro"

Our company is engaged in the production, design, installation and modernization of houses from sandwich panels. We build only reliable and durable structures, and we care about your comfort.

You can order a house of any size from us. It is possible to develop an individual project. We can even organize such a house from sandwich panels:

You will be satisfied with our prices, which are much lower than competitive ones, and also appreciate the promptness of your order.

If you are interested in a sandwich panel house, we invite you to find out more detailed information from our managers by calling us at the phone number listed on the site.

We are all used to the fact that warm, environmentally friendly, fireproof, safe houses built over a long period of time, sometimes several years. Houses were built of brick, wood, sometimes concrete, which required significant financial and time costs. With the development of technology, materials began to change, houses made of aerated concrete, houses made of glued beams appeared, but construction from these materials still takes a lot of time.

A real breakthrough in construction was the invention of sandwich panels. Sandwich panel- This construction material consisting of three layers. The outer 2 layers are made of hard materials. It can be metal, OSB, PVC, fiberboard, magnesite board. The third, central layer is the insulation layer. As a heater, mineral wool or expanded polystyrene is often used. All layers of the sandwich panel are glued and pressed using cold or hot pressing. As a result, the plate is very durable and warm. By appointment, sandwich panels are divided into wall and roofing. The invention of sandwich panels made it possible to build warm buildings very fast and at low cost.

Our campaign is construction of residential buildings from metal sandwich panels, on metal frame . This is our main difference from many campaigns for the construction of houses from sandwich panels. Our houses are very reliable. are built on a metal frame, we practically do not use wood. Our main specialization is the production of metal structures. The almost complete absence wooden elements in the design of our houses, avoids many problems associated with the quality of the wood and phenomena such as drying out of the wood. The use of a metal frame and metal sandwich panels, allows you to build durable, warm houses at any time of the year.

The difference between a house made of metal sandwich panels and a house made of SIP panels

Now on the market you can find many campaigns that build turnkey houses from SIP panels. SIP panel(eng. Structural Insulated Panel (SIP)) is structural insulation panel. As external layers, in such a panel, there is Oriented Strand Board (OSB). These boards are impregnated special formulations that prevent combustion and other harmful factors. Foamed polystyrene is used as a heater in SIP panels. In Canada, which has a rather harsh climate, most houses are built from SIP panels. The only problem is that in SIP panels, it is used wood shavings and with poor-quality manufacturing of SIP panels or poor-quality installation, which happens not infrequently, a lot of trouble occurs. There are very few companies in Russia now that have a certificate issued by Canadian specialists for the construction of SIP houses.

Another problem faced by residents and builders building houses using SIP technology is the low quality of the wood used in the construction of SIP houses. Now there is a very high demand for lumber and manufacturers, in pursuit of profit, often sell low-quality lumber, for example, undried wood. In a house built using SIP technology, from undried wood, over time, due to drying, cracks appear, often hidden, which leads to a loss of thermal insulation qualities of the house and a host of other problems. You can look at the problems with SIP houses on youtube or read articles on this topic.

To avoid the problems that SIP panel houses suffer from, massively built in our country, we do not use SIP panels in the construction of our houses. We build houses from metal sandwich panels, on a metal frame. Our homes use a minimum amount of wood or no wood at all.

Our houses are durable, made of metal and metal sandwich panels. They will not be led, they will not be broken by the wind, they will not burn out, they will not lose their tightness and will remain warm even in the most severe frosts.

At your request, we can produce part of the structural elements of wood.

Sandwich panel for building a house

When building a residential building, we can use metal sandwich panels with various types insulation, various thicknesses and textures. Now on sale there are metal sandwich panels with wood texture. As a heater, our sandwich panels use either foamed polystyrene or mineral wool. Sandwich panels with mineral wool are heavier, but they are absolutely fireproof. When building a house from panels filled with mineral wool, the thickness of the sandwich panel will be 150 mm. Sandwich panels made of mineral wool, 150 mm thick, will keep the heat in the house, even in the most severe frosts.

Sandwich panels, now used as in housing construction as well as in commercial construction.

  • Housing construction. In residential construction, sandwich panels serve as the basis for a prefabricated frame building. Now on sale there are a lot of metal sandwich panels with metal wood veneer. Our customers most often choose just such metal sandwich panels for construction frame house.
  • Commercial building. In the construction of commercial facilities such as warehouses, concert halls, Sport halls, car washes, car services, most often customers choose simple metal sandwich panels, without wood-like painting.

Metal sandwich panels have high strength, which allows them to be used as the basis for frame houses. These houses are also called modular houses or frame-panel.

Depending on the purpose, the panels are divided into wall and roofing.

Wall sandwich panels

One of the important advantages of wall metal sandwich panels, in front of SIP panels, is the presence of locks:

Figure 1. Metal sandwich panel lock.

A special sealant is laid in the recesses of the locks which prevents moisture from entering the panel. The sealant is placed in the locks before the panels are installed. As a result, beautiful, neat and tight joints are obtained:

Figure 2. Joints between metal sandwich panels are neat and tight.

Wall panels are used not only in the construction of walls, but also for load-bearing partitions and floors. Such panels are also used as a finishing material.

The external profile of wall panels can be:

  • Smooth
  • profiled simple.
  • Profiled decorative. Decorative profiles come with a wood or siding effect.

Wall sandwich panels, in addition to the construction of frame buildings, are also used for the reconstruction of existing buildings and the insulation of existing buildings.

The main parameters of the steel panels are:

  • Strength
  • Thermal insulation properties
  • Fire resistance class
Roof sandwich panels

Roofing sandwich panels are used both for the construction of roofs and for other roof structures. For roof sandwich panels, one metallic profile smooth, and the second wavy. The wave-shaped profile significantly increases the rigidity of the panel.

Basic requirements for roofing sandwich panels:

  • High bearing capacity
  • Thermal insulation properties
  • Fire resistance class
  • Durability
Decorative or finishing sandwich panels

Decorative sandwich panels for the home, are widely used in the cladding of window and doorways and facades of houses. Shaped elements have a very beautiful appearance and reliably protect the building from moisture. In the construction of ventilated facades, protection against moisture and decorative panels come in very handy. These panels are UV resistant.

Decorative panels can be made from the following materials:

  • Metal. Metal panels are used in the construction of houses, decoration of balconies, loggias, in the repair of buildings.
  • Plastic. Such panels are practical and affordable. For this reason, many choose these decorative panels.
  • tree. Decorative wooden panels often used for interior and exterior decoration.

Materials and design of sandwich panels

There are many varieties of sandwich panels on the market, depending on the purpose and budget, for the construction of houses, one or another type of panel is used. Below are the main types of panels and a brief description of their purpose.

Figure 3. Composition of a galvanized roof panel.

Panel Outer Layer

The outer layer of the panel has high strength and is made of:

  1. Galvanized steel or metal alloy. We make houses from such panels. Houses made of metal sandwich panels have high strength and durability. The thicker the zinc layer of a galvanized metal panel, the longer the panel will last.
  2. Drywall. Drywall panels are highly fire resistant and environmentally friendly. Mainly used for interior decoration. In a plasterboard panel, the gypsum layer is covered with a special cardboard.
  3. Plastic. Panels with an outer layer of plastic, depending on the type of material, serve as reliable protection against moisture, mechanical stress and temperature extremes.
  4. PVC. The outer layer of polyvinyl chloride is a popular type of plastic with great rigidity and is used for the manufacture of window slopes.
  5. OSB. Panels with an outer layer of oriented strand boards are the main element of SIP panels. SIP panels are made from wood shavings glued under high pressure. About the shortcomings of SIP panels, and houses from SIP panels, we already wrote above. Due to the high risks when using SIP panels in the construction, we build houses from metal panels. it is much more reliable and safer and cheaper. no need to spend money on exterior finish at home, but it is enough to choose metal sandwich panels with the desired decorative texture.
Sandwich panel insulation

As a heater, in sandwich panels use:

  1. mineral wool. Mineral wool or basalt fiber is an environmentally friendly, fireproof material with high noise insulation properties. This is very warm material, also used in fire barriers, to prevent the spread of fire. Our customers very often choose metal sandwich panels made of mineral wool for building a house. The disadvantages of such a panel include relatively big weight and a crane is often required to lift these panels, but the advantages of this panel tend to outweigh this disadvantage.
  2. Fiberglass. This is the second most popular filler for sandwich panels. According to its characteristics, it is very close to mineral wool, but has better sound absorption.
  3. Polyurethane foam. Abbreviated PPU or PUR. Polyurethane foam or its modifications is a very light and at the same time durable material with a cellular structure. Polyurethane foam has a high protection against moisture. This material absolutely not flammable. Watch the video where they try to set it on fire:

Video1. Attempt to set fire to polyurethane foam.

  1. Styrofoam or foam. Sandwich panels made of expanded polystyrene, as a rule, are cheaper, have a low weight, and do not absorb moisture. Expanded polystyrene is used as a heater in the construction of pools, warehouses, hangars, industrial buildings and residential buildings. The disadvantages include its flammability. When burned, polystyrene foam releases toxic substances. When using expanded polystyrene in metal sandwich panels, the disadvantage in the form of flammability becomes minimally significant. in order to set fire to polystyrene foam, you will first need to somehow burn through a sheet of iron or set it on fire from the end of a sandwich panel, which will also be closed with iron after installation. In SIP panels, the problem of the fire hazard of expanded polystyrene is more relevant. during the installation process, the SIP panel is closed from the end with boards that burn perfectly. That's why fire safety SIP at home ( Canadian technology) filled with polystyrene foam - this is a myth. SIP houses have already burned down more than once. On the net, you can find videos on this topic. The combustibility of SIP houses for many is another argument in favor of houses made of metal sandwich panels that we build.

Fixing metal panels

Metal sandwich panels are fastened with special self-tapping screws and screwed directly into the metal column.

Figure 4. Self-tapping screws for fastening sandwich panels.

An important advantage of houses made of metal sandwich panels is that no need to spend money on the exterior of the building. This gives significant savings compared to houses made of SIP panels.

All joints of sandwich panels are covered with flashings

Between the flashing and the panel, a PSUL tape is laid, which prevents air from entering the flashing.

Figure 5. PSUL tape to prevent cold air from entering under the flashing.

The joints of the flashings with sandwich panels are treated with sealant.

Foundation

As a foundation for a house made of sandwich panels, a tape, shallowly buried foundation, a slab and a foundation on screw piles. For the foundations of houses, we order high-quality concrete from proven concrete plants.

Terms of construction of a house from metal sandwich panels.

Since almost all parts of the house are manufactured at the enterprise, the assembly of the house is carried out in a very short time. For example, if there is a foundation, two-storey house from metal sandwich panels, assembled in 12 working days!

Stages of construction of a prefabricated house from sandwich panels

Choosing a place to build a house

Now a lot of city dwellers are thinking about moving to their own country house. At the moment, the development of technology allows you to get in your home all the communal benefits that we are used to in the city. As a result, your home is much better than a city apartment. The main thing is to choose the right place for construction, and entrust the construction of a house to a proven company.

Ecology

Obviously, a country house should be in an ecologically clean place. If there is a factory, a landfill, a highway, etc. next to your house, then one of the most important advantages country house, will be lost. One of the main advantages of a country house is fresh air and no gas pollution.

Infrastructure

For a full life in your chosen area, you should pay attention to the following points:

  • The presence of a school kindergarten, hospitals, etc.
  • The presence of a bank, a restaurant, a swimming pool.
  • Remoteness of the police station.
  • Remoteness of utilities.

natural objects

Your big advantage will be the location of your site in a picturesque place. The presence of rivers, lakes will be a good help for a wonderful holiday with family and friends.

Transport accessibility

When choosing a place for a future home, it is worth considering the distance to the city and the presence of traffic jams at the entrance to the city. Usually, if the house is located at a distance of 50 - 70 kilometers from the city, then this is enough not to spend a lot of time on the way to work. You will overcome such a distance by car in an hour and a half. If you don't have own car, then you need to find out if there is a bus stop nearby and the bus schedule.

Availability of communications

Make sure that at the construction site of your house, there are necessary communications, such as:

Advantages and disadvantages of houses made of metal sandwich panels

Houses made of metal sandwich panels on a metal frame have proven themselves to be durable and warm houses. Among the advantages of such houses are:

  1. Price. Compared to brick, wood or any traditional house, the cost of a house made of turnkey metal sandwich panels is 2-3 times lower.
  2. Short construction time. Building a house from metal sandwich panels on a metal frame is several times faster than building a traditional house. In the presence of a foundation and fabricated elements house designs, a 2-storey house is mounted in just 12 working days!
  3. All seasonal. If there is a foundation, the installation of the house can be done even in winter.
  4. Life time. The service life of houses made of metal sandwich panels is up to 100 years. The average service life is 60-70 years. After 60 - 70 years, the building becomes obsolete more morally than physically.

Figure 6. House made of metal sandwich panels.

  1. Strength. Houses made of metal sandwich panels, made on a metal frame, are not afraid of either winds or hurricanes. The constructed building can withstand a vertical load of 10 tons per square meter and a transverse load of 2 tons per square meter.
  2. Thermal efficiency. Houses made of metal sandwich panels home thermoses. They are warmer than traditional houses several times. The most important thing is to assemble a house taking into account technology and from the right materials. The absence of gaps in the joints is a must for houses of this type. Wood is almost completely absent in our houses. We do not use SIP panels. We make houses from metal sandwich panels on a metal frame, this avoids problems with drying out of wood and the formation of cracks during installation at any time of the year.
  3. Tightness and moisture resistance. There are practically no wooden elements in our houses, which allows you to mount the house in any season and not be afraid of the appearance of cracks after a year of operation due to the drying effect that is present in wooden houses and SIP houses made of poorly dried wood.
  4. Resistant to temperature extremes and ultraviolet. Metal sandwich panels are not afraid of temperature extremes and ultraviolet radiation.
  5. Environmental Safety. We use metal sandwich panels in our houses. Unlike SIP panels, metal panels, when heated with direct sunbeams, do not emit formaldehyde vapors harmful to health. It is known that adhesives used for gluing chips in SIP panels, when heated, emit substances harmful to human health. This fact is another argument in favor of building a house from metal sandwich panels.

Disadvantages of sandwich panel houses

  1. Every element of the future home requires fine tuning. If a tree is used, then it should be well dried, not shrink. The use of metal panels, a metal frame and metal trusses allows you to precisely fit the structural elements in any weather and in any season, without fear of cracks appearing over time.
  2. Insufficient soundproofing. When using mineral wool or fiberglass filler, this problem almost does not arise. In other cases, sound insulation is improved with interior and exterior finishes.
  3. Frame features. It is important that the metal frame of the house is treated against corrosion. In SIP houses, the frame is wooden and it must be treated with anti-rotting compounds.

Figure 7. In a house made of sandwich panels, ventilation is a must.

  1. Insulation features. Mineral wool can absorb moisture and deform. Therefore, during installation, it cannot be wetted and must be protected from moisture during operation at home. As mentioned above, polystyrene foam is flammable. The use of metal panels and metal flashings reduces the fire hazard of expanded polystyrene to a minimum.
  2. Sensitivity to mechanical damage. A damaged sandwich panel is difficult to repair and often has to be completely replaced.
  3. Low level of ventilation. Sandwich panel houses are thermos houses. For a comfortable stay in such houses, there must be a well-thought-out ventilation system.
  4. Unprofessional installation. Poor installation and the use of raw wood and its subsequent drying out are often the cause of freezing of joints in SIP houses, leaks, and mold. We build houses from metal sandwich panels, on a metal frame, which allows us to build absolutely hermetic houses at any time of the year.

The project of houses from a turnkey sandwich panel

In Russia, from year to year there are more and more more houses from sandwich panels. Warm houses from sandwich panels require very low power heating appliances, this allows you to significantly save on heating. Such houses are quickly built and serve for a long time. There are many standard projects of houses made of sandwich panels, designed for different budgets. We build both small, one-story houses for summer cottages, and two-story houses for permanent residence . When drawing up a contract, our campaign prepares a contract and a house project, taking into account the wishes of the customer. Our campaign does full complex works. The construction of the house takes place in several stages. For each stage, an act on the work performed is drawn up. As a result, the customer is left with a complete package of documents.

Figure 8. Finished standard project with the calculated cost and price.

Choosing a house project

The customer can choose either one of the standard, well-calculated projects, or order an individual house project. Frame technology construction, allows you to translate into reality any architectural solutions. The metal framework will provide necessary durability even to the most non-standard building.

After choosing a project, a detailed calculation of the cost of work is done. Houses made of metal sandwich panels can significantly save on:

  1. time. The speed of installation of a finished two-story house kit with a foundation is only 12 working days!
  2. Foundation. For the construction of a house from metal sandwich panels, no need to dig a pit and make a massive expensive foundation.
  3. Heavy equipment rental. When building houses from sandwich panels, heavy equipment is not required. Often only a crane is required to unload and place heavy sandwich panels filled with mineral wool.
  4. building materials. When building houses from metal sandwich panels, you significantly save on the exterior finish of the building. there are metal sandwich panels with a siding or wood texture. Also not needed Additional materials for wall and roof insulation.
  5. Wages. You do not need to pay for the work of an entire construction team for a long time, as is done with classical construction. When building houses from metal sandwich panels, only a few people cope, and in a very short time.
  6. Recycling. When building a house on a metal frame, a minimum amount of waste and construction debris is generated.

Figure 9. Installation of a one-story box country house from metal sandwich panels.

  1. Finishing work. Metal sandwich panels form a perfect smooth walls and do not require alignment.
  2. Heating. Houses made of metal sandwich panels are thermos houses. Heat loss of these houses are minimal and very little energy is spent on heating such a house, which can significantly save on the operation of the house in winter period.

Site preparation for building a house

Before building a house, it is necessary to assess the terrain, level ground water, soil type. To perform an accurate assessment, perform:

  • Geological surveys. Geological surveys are needed for right choice house foundation type.
  • Geodetic works. Geodetic works are necessary for evaluation earthworks and the correct binding of the house on the ground.

Video description

Video from our partners about the pros and cons of metal sandwich panels:

Video2. Pros and cons of metal sandwich panels.

Project approval

After choosing a project, the details of the project of the house are approved. These details include:

  1. foundation type. It can be a slab, shallow strip foundation or screw piles.
  2. Type of wall metal sandwich panel. The texture, color, type of panel profile, panel filler, panel thickness are selected.
  3. roof view. Single-sided, double-sided or with a complex configuration.
  4. roof type. The type of roofing sandwich panel, filler, panel thickness is selected.
  5. Decoration Materials. Usually, Decoration Materials outside the house of metal sandwich panels are not required, but inside you can use a wide range of finishing materials on the market.
  6. Glazing option. The size of the windows, the type of profile and glass are selected.
  7. Features of engineering solutions. All other works not listed above are discussed.


Figure 10. A house made of metal sandwich panels, as a rule, does not need external finishing.

Paperwork

After clarifying the details of the project at home, the paperwork follows, including:

  1. Technical task. The terms of reference for the terms of reference include drawings and plans for the house. Stages of building a house with a list of works.
  2. Final calculation of the project budget. All expenses will be calculated and the exact amount of building a house will be determined, including transportation costs.
  3. Construction contract. The contract will specify the terms of the construction stages, the cost, the payment procedure and the deadline for the final delivery of the turnkey sandwich panel house.

Construction works

After the conclusion of the contract, a complex of works on the construction of the house begins, including:

  1. Production of a house kit. The house kit is manufactured in the workshops of our enterprise and is prepared for shipment to the installation site. For small two-storey houses, the stage of installation of the house, in the presence of a ready-made house kit and foundation, takes only 12 working days and can be carried out at any time of the year.
  2. Foundation preparation. Depending on the chosen type of foundation, the foundation will be poured from high-quality concrete prepared in a concrete plant, or screw piles will be screwed. The stage of pouring the foundation can take place in parallel with the manufacture of the house kit.
  3. House installation. Installation of the house includes welding of the metal frame of the house and installation of walls, roofs and interfloor ceilings. During installation, all joints and locks of the panels are treated with sealant to prevent moisture ingress. Building foam is also used to seal the house. All corners are closed with metal strips using PSUL tape. Installation two-story house takes only 12 business days.

Figure 11. A house made of metal sandwich panels with a wood texture.

  1. Windows installation.
  2. Door installation.
  3. Installation of engineering communications. Sewerage, heating, plumbing is being laid. Automatic water shut-off systems are installed in case of leaks. Ventilation is installed.
  4. Internal finishing works. An important advantage of a house made of metal sandwich panels on a metal frame, over SIP houses, is the absence of the effect of wood drying out. Also, our houses do not shrink. This allows you to start executing internal finishing works immediately after the construction of the house.

Video description

Video from our Moscow partners about installation of roofing sandwich panels.

Video3. Installation of roofing sandwich panels.

Features of building houses from metal sandwich panels

When building houses from metal sandwich panels, using a metal frame, some features should be taken into account:

  1. Load bearing capacity. When designing a house, the bearing capacity of the walls and roof is calculated, taking into account wind loads, precipitation, depending on the climatic zone in which the house will be located. All parameters are calculated with a margin, in case of abnormally snowy winters, and take into account not only the weight of the snow, but also the weight of the person who will remove this snow if necessary. The number and type of fasteners are also calculated.
  2. Thermal efficiency calculation. Houses made of metal sandwich panels have very good thermal insulation. These energy-saving houses - thermoses, practically do not lose heat, which allows you to significantly save on heating in the winter and on the air conditioning system (electricity) in summer period. The main indicator on which the thermal efficiency of the house depends is the width of the sandwich panel and the type thermal insulation material. The thickness of metal sandwich panels varies from 50 to 300 millimeters. The length of such panels is limited only by the possibility of transportation and usually ranges from 2 to 13 meters. The width of sandwich panels is usually from 0.8 to 1.2 meters.
  3. Air exchange. As already mentioned above, houses made of metal sandwich panels are houses - thermoses. For comfortable living in such houses, a well-thought-out ventilation system is required.

Figure 12. House made of metal sandwich panels in modern style, with non-standard exterior finish.

The price of houses made of metal sandwich panels on a metal frame

As a rule, the cost of building a house from metal sandwich panels is much lower than the cost of an apartment of the same size in a new building, even if you buy an apartment at the construction stage. The construction time of a house is many times faster than the construction time of new buildings. There is no risk that the construction will turn into a long-term construction. The absence of neighbors from above and below, and other advantages of your home, speak of the validity of the choice in the direction of the house, and not the apartment. Another advantage is that houses made of sandwich panels are easily modified and you can easily add space to them due to an extension.

What affects the cost of a house on a metal frame

The main factors affecting the cost of a frame house are:

  • House area
  • Number of floors
  • Project complexity
  • House layout. The presence of a balcony, garage, porch.
  • The uniqueness of the project. Development of a completely unique house project at the request of the customer.
  • Changes in the standard project. Such changes include an increase in the area of ​​​​rooms, the addition of partitions, an increase in the height of ceilings, etc.

Video description

We invite you to look video about building a house from sandwich panels in winter season , from a good campaign - a partner from the Yaroslavl region, with 20 years of experience and qualified personnel:

Video 4. Construction of a two-story house from metal sandwich panels in winter.

Metal sandwich panels in the Russian market, significantly benefit from performance characteristics in front of houses made of glued beams. Why was the clarification made about Russian market? The fact is that glued laminated timber often supplied undried. A house assembled from such a bar will be perfect at first, there will be no gaps, everything will look good, but after a year the tree will begin to dry out and gaps will appear, the house may begin to lead. Such a situation cannot occur with houses made of metal sandwich panels on a metal frame. We practically do not use wood Therefore, our houses will remain airtight throughout the entire period of operation.

In the manufacture of a house set from metal sandwich panels, each structural element is made to the nearest millimeter and fits snugly to each other. In metal sandwich panels are used interlock connections, which gives additional tightness.

Figure 13. A house made of metal sandwich panels with a wood texture and installed solar panels and thermal panels.

House - a thermos made of metal sandwich panels, with solar and thermal panels on the roof, practically does not need gas and electricity from the mains common use. Modern solar and thermal panels provide enough electricity and heat, even in cloudy weather.

The cost of houses on a metal frame made of metal sandwich panels, for the Nizhny Novgorod region, starts from the following values:

  1. Houses made of metal sandwich panels up to 100 square meters: from 576 thousand rubles.
  2. At home up to 200 sq. meters: from 816 thousand rubles.
  3. At home up to 300 sq. m.: from 1374 thousand rubles.
  4. House with an individual project and area up to 500 square meters, will cost from 3144 thousand rubles. The houses of 500 square meters can comfortably accommodate two families.

An example of building a house from turnkey sandwich panels

Below are the construction steps country one-story house from metal sandwich panels suburban area . The example house below is excellent budget decision for a warm country house.

After talking with the client, the following project of the house and layout of the premises was drawn up:

Figure 14. Project of the house. View from the entrance.

Figure 15. Project of the house. Appearance.

Figure 16. Interior layout of the house.

After the approval of the project and the estimate, the construction of the house began.

At the first stage of construction of a warm country house, columnar piles and a welded metal frame.

Figure 17. The first stage of building a house. Installation of a columnar foundation and a metal frame.

At the second stage, the installation of wall sandwich panels is carried out, with sealing of the joints.

Figure 18. Installation of wall sandwich panels.

Figure 19. When installing wall sandwich panels, only a few people are required. This allows you to significantly save on building a house.

Figure 20. Assembly of wall panels.

Figure 21. Assembled Wall panels. Inside view.

Figure 22. Interior finishing of wall panel joints.

Figure 23. External view of the assembled wall panels.

Figure 24. View of the assembled walls of the house.

Figure 25. Fastening the top of the wall panels and protecting the top end from moisture.

Figure 26. Fastening the top of the wall panels. This type fastening, provides excellent rigidity of the house and protection against moisture.

Figure 27. Construction internal walls houses from metal sandwich panels.

Figure 28. The construction of the internal walls of the house.

Figure 29. Construction of the rooms of the house.

Figure 30. Self-tapping screws used in the installation of sandwich panels.

Figure 31. Mounting the ceiling of the house.

Figure 32. View of the rooms of the house.

During the construction of this house, to reduce the cost of construction, the customer insisted on using wooden trusses for the roof of the house. In most cases, we manufacture metal roof trusses because they are more reliable and occupy less space in the attic. But the desire of the customer for us is the law.

Figure 33. Wooden trusses for the roof - this is the desire of the customer. We recommend using metal trusses of our production.

Figure 34. Installation of roof sandwich panels.

Figure 35. Ready-made warm country house. View from the entrance. The customer wished to make the porch himself.

Figure 36. Finished cottage from metal sandwich panels.

Conclusion

Metal sandwich panels are very reliable and the right material for building a house. Houses made of metal sandwich panels are energy-saving, warm, save the budget during operation, both in winter and in summer. We build houses on a metal frame, as a result, the house turns out to be very durable, does not shrink, there is no drying effect, like in wooden and SIP houses. Our houses remain airtight from the moment of construction until the end of the operation of the building.

When building a house, many processes run in parallel, which reduces the overall duration of building a house. In parallel, both the processes of manufacturing a house kit at the enterprise and work on the ground are going on. For example, in parallel with the pouring and drying of the foundation, a house kit is manufactured at the enterprise. As a result, a house made of metal sandwich panels is built in record time and in any season.

After the construction of the house is completed, we will be happy to build for you warm garage made of sandwich panels or decking garage, and veranda for your children.

Sandwich panel houses is the achievement of modernity in construction, which consists in the sum important components: quality, cheapness and speed of execution. Such a panel is quite famous structural element and some of the most modern, affordable, durable, beautiful. Popularity panel houses fully justified by the speed of construction, year-round construction, superior thermal insulation and the optional presence of a foundation. Projects of such houses in most cases have already been developed by our team, but in cases non-standard solutions we are ready to adapt our solutions. Eg, standard sizes 2.5m x 1.25m and 2.8m x 1.25m can be extended for big building in our production. In any case, our sandwich panel houses have already proven their comfort and can always be custom-built for you.


Stages of building a house from sandwich panels
quite simple, which allows installation in a matter of days, if we are talking O small buildings. The first step is the installation of the foundation, which is rarely required, but always installed by our workers. More specifically, we make a simple columnar foundation or foundation on screw piles. This can be done in any weather and is quite inexpensive. After the foundation, we begin work on the installation of the house itself, starting with the ligament contour that attaches the wall panels to the foundation. Next, the panels are attached to each other, starting from the corner of the house. Attachment points are seriously strengthened mounting foam and soundproof. When all the wall panels are installed, we mount the roof. This operation is much more complicated, although it is also performed from sandwich panels.

We Special attention we devote to the processes of calculating the load on the roof, lay the waterproofing material, and on top - the metal tile or other coating material. Usually included panel Kraus houses there are various basic engineering systems- plumbing, electrical, sewerage. We carry out these works in the process of completing the interior decoration and last stages assembly, when we install windows and doors, carry out branding and exterior decoration sandwich panel houses. In the end, for all their useful properties sandwich panels can be used not only with houses, but also with administrative and sports facilities, stations, warehouses and hangars, as well as a material for reconstruction or insulation.

 
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